- Overall employment is projected to decline; increasing automation and imports will result in a decrease among woodworking machine operators, while demand for customized wood products will spur minimal growth among precision woodworkers.
- Job prospects will be best for highly skilled workers and those with knowledge of computer-controlled machine tool operation.
- Most woodworkers are trained on the job; basic machine operations may be learned in a few months, but becoming a skilled woodworker often requires 2 or more years.
In spite of the development of sophisticated composites and alloys, the demand for wood products continues unabated. Helping to meet this demand are production and precision woodworkers. Production woodworkers can be found in primary industries, such as sawmills and plywood mills, as well as in secondary industries that manufacture furniture, kitchen cabinets, musical instruments, and other fabricated wood products. Precision woodworkers, on the other hand, usually work in small shops that make architectural woodwork, furniture, and many other specialty items.
Production workers usually set up, operate, and tend woodworking machinessuch as power saws, planers, sanders, lathes, jointers, and routersto cut and shape components from lumber, plywood, and other wood panel products. Working from blueprints, supervisors instructions, or shop drawings that woodworkers themselves produce, woodworkers first determine the best method of shaping and assembling parts. Before cutting, they must often measure and mark the materials. They also verify dimensions to adhere to specifications and may trim parts using handtools such as planes, chisels, wood files, or sanders to insure a tight fit. Most production woodworkers operate a specific woodworking machine, but some are responsible for a variety of machines. Lower skilled operators may merely press a switch on a woodworking machine and monitor the automatic operation, whereas more highly skilled operators set up equipment, cut and shape wooden parts, and verify dimensions using a template, caliper, or rule. In sawmills, machine operators cut logs into planks, timbers, or boards. In veneer mills, they cut veneer sheets for making plywood from logs. And in furniture plants, woodworkers make furniture components, such as table legs, drawers, rails, and spindles.
The next step in the manufacturing process is the production of subassemblies using fasteners and adhesives. The pieces are then brought together to form a complete unit. The product is then finish sanded, stained, and if necessary, coated with a sealer, such as lacquer or varnish. Woodworkers may perform this work in teams or be assisted by a helper.
All woodworkers are employed at some stage of the process through which logs of wood are transformed into finished products. Some of these workers produce the structural elements of buildings; others mill hardwood and softwood lumber; still others assemble finished wood products. They operate machines that cut, shape, assemble, and finish raw wood to make the doors, windows, cabinets, trusses, plywood, flooring, paneling, molding, and trim that are components of most homes. Others may fashion home accessories, such as beds, sofas, tables, dressers, and chairs. In addition to these household goods, woodworkers also make sporting goods, including baseball bats, racquets, and oars, as well as musical instruments, toys, caskets, tool handles, and thousands of other wooden items.
Woodworkers have been greatly affected by the introduction of computer-controlled machinery. This technology has raised worker productivity, by allowing one operator to simultaneously tend a greater number of machines. With computerized numerical controls, an operator can program a machine to perform a sequence of operations automatically, resulting in greater precision and reliability. The integration of computers with equipment has improved production speeds and capabilities, simplified setup and maintenance requirements, and increased the demand for workers with computer skills.
While this costly equipment has had a great impact on workers in the largest, most efficient firms, precision or custom woodworkerswho generally work in smaller firmshave continued to employ the same production techniques they have used for many years. These workerssuch as cabinetmakers, model makers, wood machinists, and furniture and wood finisherswork on a customized basis, often building one-of-a-kind items. Precision woodworkers usually perform a complete cycle of tasks, cutting, shaping, surface preparation, and assembling prepared parts of complex wood components into a finished wood product. For this reason, these workers normally need substantial training and an ability to work from detailed instructions and specifications. In addition, they often are required to exercise independent judgment when undertaking an assignment.
Precision woodworkers produce many varieties of woods from basic household furniture to custom office furniture. Making furniture by hand is a demanding and time-consuming endeavor, but one that can award great gratification. Wood is a vastly rich material and comes in many different colors, patterns, and textures, requiring different methods of working. Whether creating simple, classic pieces or sculptured furnishings, precision woodworkers discover the many facets of wood.
Working conditions vary by industry and specific job duties. In primary industries, such as logging and sawmilling, working conditions are physically demanding, due to the handling of heavy, bulky material. Workers in these industries may also encounter excessive noise and dust and other air pollutants. However, using earplugs and respirators may somewhat control these factors. Also, rigid adherence to safety precautions minimizes risk of injury from contact with rough woodstock, sharp tools, and power equipment. The risk of injury is also lowered by the installation of computer-controlled equipment, which reduces the physical labor and hands-on contact with the machine.
In secondary industries, such as furniture and kitchen cabinet manufacturing, working conditions also depend on the industry and the particular job. Employees who operate machinery must often wear ear and eye protection, follow operating safety instructions, and use safety shields or guards to prevent accidents. Those who work in the finishing area must either be provided with an appropriate dust or vapor mask, a complete protective safety suit, or work in a finishing environment that removes all vapors and particle matter from the atmosphere. Prolonged standing, lifting, and fitting heavy objects are common characteristics of the job.
Woodworkers held about 372,000 jobs in 1998. Self-employed woodworkers, mostly cabinetmakers and furniture finishers, accounted for 43,000 of these jobs. Employment was distributed as follows:
|Woodworking machine setters and operators
| Head sawyers
| Woodworking machine operators
Nearly 82 percent of salaried woodworkers were employed in manufacturing industries. Among these woodworkers, 29 percent were found in establishments fabricating household and office furniture and fixtures and almost 50 percent worked in lumber and wood products, manufacturing a variety of raw, intermediate, and finished woodstock. Wholesale and retail lumber dealers, furniture stores, reupholstery and furniture repair shops, and construction firms also employ woodworkers.
Woodworking jobs are found throughout the country. However, production jobs are concentrated in the South and Northwest, close to the supply of wood, whereas furniture makers are more prevalent in the East. Custom shops can be found everywhere, but are generally concentrated in or near highly populated areas.
Most woodworkers are trained on the job, picking up skills informally from experienced workers. Some acquire skills through vocational education or by working as carpenters on construction jobs. Others may attend colleges or universities that offer training in areas including wood technology, furniture manufacturing, wood engineering, and production management. These programs prepare students for positions in production, supervision, engineering, and management.
Beginners usually observe and help experienced machine operators. They may supply material to or remove fabricated products from machines. Trainees also do simple machine operating jobs, while at first closely supervised by experienced workers. As beginners gain experience, they perform more complex jobs with less supervision. Some may learn to read blueprints, set up machines, and plan the sequence of the work. Most woodworkers learn basic machine operations and job tasks in a few months, but becoming a skilled woodworker often requires 2 or more years.
Employers increasingly seek applicants with a high school diploma or the equivalent, because of the growing sophistication of machinery and the constant need for retraining. Persons seeking woodworking jobs can enhance their employment and advancement prospects by completing high school and receiving training in mathematics, science, and computer applications. Other important qualities for entrants in this occupation include mechanical ability, manual dexterity, and the ability to pay attention to detail.
Advancement opportunities are often limited and depend upon availability, seniority, and a workers skills and initiative. Sometimes experienced woodworkers become inspectors or supervisors responsible for the work of a group of woodworkers. Production workers can often advance into these positions by assuming additional responsibilities and by attending workshops, seminars, or college programs. Those who are highly skilled may set up their own woodworking shops.
Employment of woodworkers is expected to decline through the year 2008. Whereas employment of lesser-skilled woodworking machine operators is expected todecline, limited growth is expected among higher-skilled precision woodworkers. However, thousands of openings will arise each year because of the need to replace experienced woodworkers who transfer to other occupations or leave the labor force.
Demand for woodworkers will stem from increases in population, personal income, and business expenditures, in addition to the continuing need for repair and renovation of residential and commercial properties. Therefore, opportunities should be particularly good for woodworkers who specialize in such items as moldings, cabinets, stairs, and windows. Prospects will be best for highly skilled woodworkers with knowledge of computer-controlled machine tool operation.
Several factors may limit the growth of woodworking occupations. Technological advances, like robots and computerized numerical control machinery, will prevent employment from rising as fast as the demand for wood products, particularly in the mills and manufacturing plants where many processes can be automated. In addition, some jobs in the United States will be lost, as imports continue to grow and as U.S. firms move some production to other countries. Also, the demand for wood may be reduced somewhat, as materials such as metal, plastic, and fiberglass continue to be used in many products as alternatives to wood. Environmental measures designed to control various pollutants used in, or generated by, woodworking processes may also impact employment, especially in secondary industries, such as household furniture. Because of these trends, employment opportunities in primary wood industries could be more limited than those in secondary industries.
Employment in all woodworking occupations is highly sensitive to economic cycles; and during economic downturns, workers are subject to layoffs or a reduction in hours.
Median annual earnings of wood machinists were $19,980 in 1998. The middle 50 percent earned between $16,170 and $23,920. The lowest 10 percent earned less than $13,380 and the highest 10 percent earned more than $28,590. Median annual earnings in the industries employing the largest numbers of wood machinists in 1997 are shown below:
|Millwork, plywood, and structural members
Median annual earnings of cabinetmakers and bench carpenters were $22,390 in 1998. The middle 50 percent earned between $17,870 and $28,250. The lowest 10 percent earned less than $14,260 and the highest 10 percent earned more than $35,880. Median earnings in the industries employing the largest numbers of cabinetmakers and bench carpenters in 1997 are shown below:
|Residential building construction
|Partitions and fixtures
|Carpentry and floor work
|Millwork, plywood, and structural members
|Furniture and homefurnishings stores
Median annual earnings of woodworking machine operators and tenders, setters and set-up operators were $19,260 in 1998. The middle 50 percent earned between $15,600 and $22,910. The lowest 10 percent earned less than $13,260 and the highest 10 percent earned more than $27,060. Median annual earnings in the industries employing the largest numbers of woodworking machine operators and tenders, setters and set-up operators in 1997 are shown below:
|Millwork, plywood, and structural members
|Sawmills and planing mills
|Miscellaneous wood products
Earnings vary by industry, geographic region, skill, educational level, and complexity of machinery operated. In 1998, median annual earnings were $19,490 for head sawyers and sawing machine operators and tenders; $19,880 for furniture finishers; and $22,430 for all other precision woodworkers.
Some woodworkers, such as those in logging or sawmills, who are engaged in processing primary wood and building materials, are members of the International Association of Machinists. Others belong to the United Furniture Workers of America or the United Brotherhood of Carpenters and Joiners of America.
Many woodworkers follow blueprints and drawings and use machines to shape and form raw wood into a final product. Workers who perform similar functions working with other materials include precision metalworkers, metalworking and plastics-working machine operators, metal fabricators, molders and shapers, and leather workers.
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For information about woodworking occupations, contact local furniture manufacturers, sawmills and planing mills, cabinetmaking or millwork firms, lumber dealers, a local of one of the unions mentioned above, or the nearest office of the State employment service.
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